TC

The TC leak detection compact machine is the best, easiest, and compact solution for the reliable detection of micro-cracks or pinholes affecting the sterility of glass containers.

Functioning

Each container tilted in the horizontal position, is tested with a high voltage discharge (up to 40 KV) applied to its two ends. Not leaking containers are perfect isolators and allow the passage of a minimal current while the presence of a micro-crack generates an electric discharge with a high current passing through the conductive liquid. Two electrodes repeat the test twice in the containers allowing the detection of micro-holes in the range of microns even in liquids with low conductivity. The original and patented system to tilt in horizontal position the containers allows a very compact machine, easy to clean and maintain, with a simple size change free from adjustments. Repetitive results and easiness of setup, due mainly to a smart reduction of parameters and integrated test devices of high voltage signals, allow an easy validation of the machine.

Advanced Features

  • Sizes wide range
    Ampoules and vials, from 9 up to 42,5 mm diameter and height up to 130 mm
  • Inspection area
    100% of containers performed by two electrodes for the tip of ampoules or the vials sealing
  • Special features
    Set of calibrated resistors for periodical check. Set of in-built connectors for automatic check of signals. Aspirator for ozone evacuation. Rotation of containers between the inspections
  • Fast changeover
    10 minutes without tools or skilled personnel. Electrodes are included in each size change for a longer duration to ensure precise position without adjustments. Pinned and colored end of cables for no-mixing of electrodes
  • CFR21/Part11 compliance
    User-friendly HMI based on a 12” touchscreen PC running on Windows
  • Modular layout
    Stand-alone layout with infeed/outfeed by trays or in-line connection

Features

  • Dimensions (LxWxH) 1700 x 1980 x 1400 mm
  • Weight 380 Kg
  • Electrical / Power 230V ± 10% 50/60 Hz 1 Ph 1,5 Kw
  • Machine speed Up to 12.000 pcs/hr (small sizes)
  • Loading height 950 ± 25 mm
  • Containers types Glass ampoules and vials
  • Acoustic noise 75 dB
  • Container sizes Ø9 ÷ Ø42,5 mm
  • Maximum container height 130 mm
  • Minimum conductivity of liquid 2,5 ÷ 5 µSiemens/cm
  • Minimum hole dimension 1 ÷ 10 µm
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Expression of Interest